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Flat and W-Pan Covers

Our aluminum flat pan and w pan cover systems are strong and versatile, ready to assemble, and delivered throughout the contiguous USA! Each system is engineered according to your local code requirements so whether you choose a W pan or a Flat Pan they are both equally as strong. However, the galvalume flat pans can span the longest of all the options.

The big difference between the two pan systems is what you see when you look up! With the W pan you see a corrugated shape ceiling. With the Flat pan your see a flat ceiling.

Need a walkable roof or one that reduces heat underneath? Explore our insulated panels and insulated patio cover systems.

Patio Cover Terminology

Our patio cover and carport systems are designed with the handy homeowner in mind. The units are modular which enable many customizations and almost any size. To the left you will see a schematic that highlights some of the key elements and terminology used in describing and quoting our cover kits. Freestanding and wall attached units are available.

If you have questions or would like to discuss your project further, do not hesitate to call and speak to one of our product specialists - 1.800.922.4760.

Patio Cover Terminology

Flat Pan Details

Flat Pans come in 2 types: 3" x 12" aluminum alloy and 3" x 8" galvalume. 3" x 12" Flat pan systems are available in .024, and .030 gauge thicknesses. 3" x 8" flat pan systems are available in 24ga. The thickness you require will be determined by the live load rating set out by your local building department.

Flat Pan Details

Cutaway

The images to the left offer a break down of the materials that complete a flat pan cover. The standard flat pan cover will include 4 sided gutter fascia, stiffener bars and fascia corners as shown. Optional leaf guards are also available.

Cutaway

W Pan Details

3" x 16" W pan systems are available in .019", .025" and .032" gauge thicknesses. The thickness you require will be determined by the live load rating set out by your local building department

W Pan Details

Cutaway

To the left you can see all the roof components of a w-pan patio cover system. The standard w pan cover will include 4 sided gutter fascia, stiffener bars and fascia corners as shown. Optional leaf guards are also available.

Cutaway

Gutter Fascia

The front fascia gutter contains a full rain gutter system, including scuppers to direct the water run off away from your unit. Downspouts can also be used instead of the provided scuppers, but these would need to be purchased locally.

Gutter Fascia

Fascia Colors

To the left are the color options for the fascia gutter. We have made an effort to provide representative images of the metal colors. However, due to all the possible variants -- light source, monitor quality, etc. -- we can not guarantee that the images accurately represent the true metal colors. Please take this into consideration if you are trying to color match materials.

Fascia Colors

Optional Leaf Guards

Leaf guards are available to prevent large debris such as leafs from entering the gutter and improve drainage. These can be supplied with the cover or purchased at a later date.

Optional Leaf Guards

Useful Information

Warranty

Aluminum pans and extrusions are guaranteed not to peel, blister, flake, rust, chip, split or crack for 5 years. Subject to the limitations and conditions listed in the LK Aluminum warranty program.

12" x 3" Flat Roof Panel - Maximum Panel Simple Span

Live Load

Wind Speed

.023"

.030"

20

90

8'6"

10'6"

30

90

7'6"

9'2"

40

90

5'8"

6'11"

8" Flat Roof Panel - Maximum Panel Simple Span

Live Load

Wind Speed

.023"

.030"

.040"

20

90

7'7"

9'3"

10'10"

30

100

6'7"

8'

9'3"

40

120

5'7"

6'10"

7'11"

16" x 3" W Roof Panel - Maximum Panel Simple Span

Live Load

Wind Speed

.019"

.025"

.032"

20

90

7'5"

10'1"

11'1"

30

90

6'6"

8'10"

9'8"

40

90

5'6"

7'6"

8'9"

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Unable to find a DIY product on our site that you need for your next project? Let us know! We are always on the lookout for new products and happy to work with suppliers to bring contractor grade products direct to homeowners!
design
Superior Quality
Best Value
Genuine Support