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Flat Pan Patio Cover Kits

Aluminum Awnings & Deck Covers

Aluminum flat pan systems are strong and versatile, ready to assemble by the handy DIY homeowner. Available in three gages and lengths up to 20', each system is engineered according to your local code requirements to ensure you have a cover that can withstand the local wind and snow.

Roll Formed flat pan patio covers provide economical, solid shade that protects you and your home from inclement weather and harmful UV rays while also providing shade for relaxing. Add a patio screen kit to fully enclosure the space at anytime.

Fixed SizesCustom Quote

PRODUCT OVERVIEW

Full Kit Features

Flat Pan Patio Cover Systems come with instructions, fascia gutters for all four sides, 12" wide (or 8") 'Flat' pans, corners, beam (where indicated) screws, sealant, scuppers, 3" x 3" x .078" - 10' posts, top brackets and fastener bars. Your poles will need to be cemented into the ground at least 2 feet. If you are installing on a deck or patio we can shorten the poles to 8' and provide bottom brackets at no extra cost. Your unit must be anchored properly to be in accordance with all live load ratings. When a beam is used it includes angle brackets, hardware, and screws.

Almost any size is possible: Projections from 4' to 18' | Widths available in any size!

Full Kit Features

Covers ONLY

Each of the top only units below come with: Instructions, fascia gutters for all four sides, 12" wide 'Flat' pans, corners, screws, sealant and scuppers. The purchase of a top only system transfers the onus of engineering standards to the customer.

Covers ONLY

Special Pricing for FIXED SIZES only

We have special set prices for fixed sizes of covers and complete kits. See our Buy Online page for details.

Special Pricing for FIXED SIZES only

Useful Information

  • Flat Pans come in 2 types: 3" x 12" aluminum alloy and 3" x 8" galvalume.

  • 3" x 12" Flat pan systems are available in .024, and .030 gauge thicknesses. 3" x 8" flat pan systems are available in 24ga.

  • The thickness you require will be determined by the live load rating set out by your local building department

  • All quoted units are designed to meet 2011 IBC standards using live load ratings of 20, 30, & 40 pounds per square foot (psf) and wind ratings of 90 mph and over. See cover options below or the snow load information page for more details.

  • All front heights should be calculated on a specification of a ¼” drop per foot of projection.

  • Projection (pan direction) is indicated as the distance away from the house, from the house wall to the front of the unit.

  • Width is the distance along the house wall that the unit is to span.

  • Your posts will need to be spaced according to the IBC standard determined by the required load rating.

  • Precision stamped fascia corners

  • Fascia gutters available in 7 colors

  • Factory painted columns and beams

  • Pans available in white or ivory

  • Beams available in white or dark bronze

  • Downspouts are not included.

  • .078 ga. Aluminum Posts available in white, ivory or dark bronze.

Your customized and complete kit is manufactured and shipped right to your door. After that, you'll need tools to cut extruded aluminum and steel and step ladders, screw drivers, pliers, tape measure, level, carpenters square, caulking gun, pencil, box cutter, chalk line and at least two pairs of hands.

Our units are pre-engineered systems that have been approved by qualified, state approved engineers in 45 States. Our systems are rated according to 2011 International Building Codes. Snow drifting and wind uplift have not been considered in the wall attached units. If local specifications require such engineering, these standards can be met at an additional cost. Current approved standards assume an importance factor equal to 1 & wind exposure equal to "B". If you require documentation and registered engineering stamps we will submit your request with your quotation. We cannot talk to engineers about such items prior to knowing what it is you require.

It is important to confirm your local municipal building department live load requirements in lb./sq.ft. and wind speed requirements in mph. You may or may not need a building permit for your installation, and this is the sole responsibility of the homeowner but we are always available to support the process. It is our strong recommendation that you acquire your permit prior to purchase or once it is ordered and you are awaiting delivery. Panel thickness, beam placements, beam size, distance between posts out front are a determined based on the load (snow & wind) that your cover will be subject to. Even though you may not require a permit, you will still need to contact them to get your local building code requirements so that we can quote the right system for your area.

Due to the ongoing pandemic and material shortages, standard leadtimes have extended to 6-8 weeks for most areas and 8-10 weeks in East and North East states. Special order and heavy gauge panels (.032"), may experience and additional 1-2 week leadtime. We will do our best to provide an accurate time line on order to assist with your planning, but these are never guaranteed since there are many variables in the complex supply chain. Full details on receiving the orders can be found on our delivery instructions page. Please also feel free to call us to discuss or for updates at any time.

HOW TO ORDER

Buy/order online or call us for a no obligation quotation.

Cover Details

Cover Sizes

Flat Pans come in 2 types: 3" x 12" aluminum alloy and 3" x 8" galvalume. 3" x 12" Flat pan systems are available in .024, and .030 gauge thicknesses. 3" x 8" flat pan systems are available in 24ga. The thickness you require will be determined by the live load rating set out by your local building department

View Details
Cover Sizes

Snow Loads

Our units are pre-engineered roofing systems that have been approved by qualified, state approved engineers in 45 States. Our systems are rated according to 2011 International Building Codes. General engineering documents are available at not cost. State sealed or site specific engineering documents are available for an additional fee.

View Details
Snow Loads

Frame, Beams and Posts

Posts

Factory painted posts are provide on all patio cover kits with the size and aluminum gage based on the load requirement for the cover system. Most covers will be use 3x3 or 4x4 posts, though 6x6 is available for extreme heights or snow load conditions. Color matched top and bottom brackets are also provided.

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Posts

Beams

Flat pan patio cover kits will include one of 7 different beam types. The selection is based primarily on the local load requirements in combination with the span and number of posts. 3x3 or 4x4 box beams are the most popular and used where possible. A C-beam or I-beam will allow for wider span and fewer posts but slightly different visual style.

View Details
Beams

Frame Colors

Aluminum extrusions and panels come is several colors that can be selected individually to create your own unique space. Choose between white, sandstone, wheat or dark bronze for any or all of the components. Your room can be one single color or accent with a combination of light and dark colors. The choice is yours!

White
Wheat
Sandstone
Dark Bronze
Black*

*Black is only available on the 2x2 screen wall kit.

Flat Pan Span Charts

The table below shows the maximum span for the three different w-pan options. Covers that exceed these maximums would require a 2nd beam and post to be installed through the center of the cover. The distances noted for each load condition is the max distance from the wall or other support beam and posts.

12" x 3" Flat Roof Panel - Maximum Panel Simple Span

Live Load

Wind Speed

.023"

.030"

20

90

8'6"

10'6"

30

90

7'6"

9'2"

40

90

5'8"

6'11"

8" Flat Roof Panel - Maximum Panel Simple Span

Live Load

Wind Speed

.023"

.030"

20

90

7'7"

9'3"

10'10"

30

100

6'7"

8'

9'3"

40

120

5'7"

6'10"

7'11"

Fixed & Custom Sizes

Fixed Sizes & Prices

We have a number of "fixed price" insulated hard top patio covers available. Select your project and widths below for pricing and checkout options.

Don't see the size you need? No problem! Many other sizes are possible. Get a quote using our product builder, call us at 1.800.922.4760 or download this form & email it to us.

Fixed Sizes & Prices

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