W Pan Patio Cover Kits
Roll formed W-pan patio covers provide economical, solid shade that protects you and your home from inclement weather and harmful UV rays while also providing shade for relaxing. Our aluminum w pan systems are strong and versatile and delivered throughout the USA in DIY kits ready to assemble! Each system is configured of pre-engineered pans and understructure to meet your local code requirements.
As our most economical patio cover, the w-pan is a great option for the budget conscious that are not willing to sacrifice quality or performance.
PRODUCT OVERVIEW
Features
W Pan Patio Cover Systems come with instructions, fascia gutters for all four sides, 3" x 16" wide 'W' pans, corners, beam (where indicated) screws, sealant, scuppers, posts, top brackets and fastener bars. Poles need to be cemented into the ground at least 2 feet. If you are installing on a deck or patio we can provide bottom brackets at no extra cost. Your unit must be anchored properly to be in accordance with all live load ratings. When a beam is used it includes angle brackets, hardware, and screws.
Many sizes possible: Projections from 4' to 20' | Widths from 4' to any size!
Covers ONLY
Each of the TOP ONLY units below come with: instructions, fascia gutters for all four sides, 3" x 16" wide 'W' pans, corners, screws, sealant and scuppers. The purchase of a top only system transfers the onus of engineering standards to the customer.
Special Pricing for FIXED SIZES only
We have special set prices for fixed sizes of covers and complete kits. See our Buy Online page for details.
HOW TO ORDER
Cover Details
Cover Sizes
3" x 16" W pan systems are available in .019", .025" and .032" gauge thicknesses. The thickness you require will be determined by the live load rating set out by your local building department.
Snow Loads
Our units are pre-engineered roofing systems that have been approved by qualified, state approved engineers in 45 States. Our systems are rated according to 2011 International Building Codes. General engineering documents are available at not cost. State sealed or site specific engineering documents are available for an additional fee.
Frame, Beams and Posts
Posts
Factory painted posts are provide on all patio cover kits with the size and aluminum gage based on the load requirement for the cover system. Most covers will be use 3x3 or 4x4 posts, though 6x6 is available for extreme heights or snow load conditions. Color matched top and bottom brackets are also provided.
Beams
W pan patio cover kits will include one of 7 different beam types. The selection is based primarily on the local load requirements in combination with the span and number of posts. 3x3 or 4x4 box beams are the most popular and used where possible. A C-beam or I-beam will allow for wider span and fewer posts, but have a different appearance with the open face.
Colors
Aluminum extrusions and panels come is several colors that can be selected individually to create your own unique space. Choose between white, sandstone, wheat or dark bronze for any or all of the components. Your room can be one single color or accent with a combination of light and dark colors. The choice is yours!
*Black is only available on the 2x2 screen wall kit.
W Pan Span Charts
The table below shows the maximum span for the three different w-pan options. Covers that exceed these maximums would require a 2nd beam and post to be installed through the center of the cover. The distances noted for each load condition is the max distance from the wall or other support beam and posts.
16" x 3" W Roof Panel - Maximum Panel Simple Span
Live Load | Wind Speed | .019" | .025" | .032" |
20 | 90 | 7'5" | 10'1" | 11'1" |
30 | 90 | 6'6" | 8'10" | 9'8" |
40 | 90 | 5'6" | 7'6" | 8'9" |
Fixed & Custom Sizes
Fixed Sizes & Prices
We have a number of "fixed price" insulated hard top patio covers available. Select your project and widths below for pricing and checkout options.
Custom Sizes & Quotes
Don't see the size you need? No problem! Many other sizes are possible. Get a quote using our product builder, call us at 1.800.922.4760 or download this form & email it to us.