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Custom Aluminum Carport Kits

US-made high quality systems delivering years of maintenance free use. Custom built to almost any size, our fixed aluminum awnings options include metal W pan & flat pan patio cover systems.

Each system is engineered according to your local code requirements so whether you choose a W pan or a Flat Pan they are both equally as strong. The big difference between the two pan systems is what you see when you look up! With the W pan you see a corrugated shape ceiling. With the Flat pan your see a flat ceiling.

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Overview

DIY Aluminum Carport Kits

Aluminum carport kits come with instructions, fascia gutters for all four sides, flat or w pans, corners, beam (where indicated) screws, sealant, scuppers, posts, top brackets and fastener bars. Poles need to be cemented into the ground at least 2 feet. If you are installing on a concrete base we can provide bottom brackets at no extra cost. Your unit must be anchored properly to be in accordance with all live load ratings. When a beam is used it includes angle brackets, hardware, and screws.

Many sizes possible: Projections from 4' to 20' | Widths from 4' to any size!

DIY Aluminum Carport Kits

Useful Information

  • Flat Pans come in 2 thickness options: .024" or .030". This measurement references the thickness of the pan.

  • 3" x 12" Flat pan systems are available in .024, and .030 gauge thicknesses.

  • The thickness you require will be determined by the live load rating set out by your local building department

  • Polystyrene Core Insulated Roof panels

  • All quoted units are designed to meet 2011 IBC standards using live load ratings of 20, 30, & 40 pounds per square foot (psf) and wind ratings of 90 mph and over. See cover options below or the snow load information page for more details.

  • W Pans come in 3 thickness options: .019, .025 and .032. This measurement references the thickness of the pan.

  • 3" x 16" W pan systems are available in .019, .025 and .032 gauge thicknesses.

  • The thickness you require will be determined by the live load rating set out by your local building department

  • Polystyrene Core Insulated Roof panels

  • All quoted units are designed to meet 2011 IBC standards using live load ratings of 20, 30, & 40 pounds per square foot (psf) and wind ratings of 90 mph and over. See cover options below or the snow load information page for more details.

  • All front heights should be calculated on a specification of a ¼” drop per foot of projection.

  • Projection (pan direction) is indicated as the distance away from the house, from the house wall to the front of the unit.

  • Width is the distance along the house wall that the unit is to span.

  • Your posts will need to be spaced according to the IBC standard determined by the required load rating.

  • Precision stamped fascia corners

  • Fascia gutters available in 7 colors

  • Factory painted columns and beams

  • Pans available in white or ivory

  • Beams available in white or dark bronze

  • Downspouts are not included.

  • .078 ga. Aluminum Posts available in white, ivory or dark bronze.

All carport kits are pre-engineered systems that have been approved by qualified, state approved engineers in 45 States. Our systems are rated according to 2011 International Building Codes. Snow drifting and wind uplift have not been considered in the wall attached units. If local specifications require such engineering, these standards can be met at an additional cost. Current approved standards assume an importance factor equal to 1 & wind exposure equal to "B". If you require documentation and registered engineering stamps we will submit your request with your quotation. We cannot talk to engineers about such items prior to knowing what it is you require.

  • Includes all hardware and screening

  • Screen walls in white, ivory or dark bronze.

  • Designed for "on site" final cuts by you!

  • Extruded Aluminum Side Fascia and Gutters

Though we have quite a number of pre-sized specials available , it is likely they don't fit the 'exact' size you need. No problem! You can request a quote for custom sizes using our guided web form, you can download this form, complete it and email it to us, or you can call us at 1.800.922.4760.

Your customized and complete kit is manufactured and shipped right to your door. After that, you'll need tools to cut extruded aluminum and steel and step ladders, screw drivers, pliers, tape measure, level, carpenters square, caulking gun, pencil, box cutter, chalk line and at least two pairs of hands.

It is important to confirm your local municipal building department live load requirements in lb./sq.ft. and wind speed requirements in mph. You may or may not need a building permit for your installation, and this is the sole responsibility of the homeowner but we are always available to support the process. It is our strong recommendation that you acquire your permit prior to purchase or once it is ordered and you are awaiting delivery. Panel thickness, beam placements, beam size, distance between posts out front are a determined based on the load (snow & wind) that your cover will be subject to. Even though you may not require a permit, you will still need to contact them to get your local building code requirements so that we can quote the right system for your area.

Delivery time of your patio cover can vary by season, location and demand. As a general rule of thumb, you can plan to receive the order within 3-4 weeks. This may increase to 5-6 weeks during peak season from April to July or if ordering non stocked items such as 6" panels or .032" skin panels. More standard sizes that are stocked can be delivered in less than a week during non peak times. We will do our best to provide an accurate time line on order to assist with your planning, but these are never guaranteed since there are many variables in the complex supply chain. Full details on receiving the orders can be found on our delivery instructions page. Please also feel free to call us to discuss or for updates at any time.

HOW TO ORDER

Buy/order online or call us for a no obligation quotation.

Cover Details

Flat Pan Covers

Flat Pans come in 2 types: 3" x 12" aluminum alloy and 3" x 8" galvalume. 3" x 12" Flat pan systems are available in .024, and .030 gauge thicknesses. 3" x 8" flat pan systems are available in 24ga. The thickness you require will be determined by the live load rating set out by your local building department and as detailed in the span charts.

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Flat Pan Covers

W Pan Covers

3" x 16" W pan systems are available in .019", .025" and .032" gage thicknesses. As with the flat pan option, the gage of pans you require will be determined by the live load rating set out by your local building department. W pans are weaker than flat pans and have a lower max span. Please refer to the span charts for more information.

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W Pan Covers

Snow Loads

Our units are pre-engineered roofing systems that have been approved by qualified, state approved engineers in 45 States and rated according to 2011 International Building Codes. Go to the Snow Load Information page for snow load details for different roof thickness and projection measurements.

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Snow Loads

Frame, Beams and Posts

Posts

Factory painted posts are provide on all patio cover kits with the size and aluminum gage based on the load requirement for the cover system. Most covers will be use 3x3 or 4x4 posts, though 6x6 is available for extreme heights or snow load conditions. Color matched top and bottom brackets are also provided.

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Posts

Beams

Flat pan patio cover kits will include one of 7 different beam types. The selection is based primarily on the local load requirements in combination with the span and number of posts. 3x3 or 4x4 box beams are the most popular and used where possible. A C-beam or I-beam will allow for wider span and fewer posts but slightly different visual style.

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Beams

Colors

Aluminum extrusions and panels come is several colors that can be selected individually to create your own unique space. Choose between white, sandstone, wheat or dark bronze for any or all of the components. Your room can be one single color or accent with a combination of light and dark colors. The choice is yours!

White
Wheat
Sandstone
Dark Bronze
Black*

*Black is only available on the 2x2 screen wall kit.

Fixed & Custom Sizes

Fixed Sizes & Prices

We have a number of "fixed price" insulated hard top patio covers available. Select your project and widths below for pricing and checkout options.

Don't see the size you need? No problem! Many other sizes are possible. Get a quote using our product builder or call us at 1.800.922.4760 to talk to us about your requirements.

Fixed Sizes & Prices

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